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- Remanufactured Fitness Equipment
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Remanufactured Fitness Equipment by USA Fitness Direct, Inc: The Process
USA Fitness Direct, Inc. is proud to offer the absolute best remanufactured fitness equipment available anywhere in the World. Each piece of remanufactured commercial strength equipment, free weight unit and cardio machine is brought to the specifications outlined by the manufacturer and, in many cases, beyond (higher mileage belts, decks, etc.). Commercial fitness equipment by Cybex, Life Fitness, Precor, Stairmaster, Star Trac and a few select others is very well built and, when cared for and serviced properly, can effectively opperate in a high-traffic facility for many years. We remanufacture commercial fitness equipment to it's initial state and the results are very impressive. Please see below for a more complete description of the remanufacturing process and feel free to email us or dial our toll free number for more assistance.
Cardio Equipment (initial steps to all unit types):
1. Test machine for any initial conflicts (keypad, display, contol board, motor/s or alternator, etc.).
2. Fully disassemble machine.
3. Sandblast frame to remove original powder coat and any imperfections in frame.
4. Inspect frame to assure structural integrity.
5. Re-powder coat frame.
6. Rebuild motor (bearing and brushes) and/or replace alternator brushes.
7. Bench test electronics, displays, control boards, etc.
See below for the continued process on specific machines (treadmill, elliptical, etc.).
Remanufactured Commercial Treadmills (continued):
8. Replace deck (running/walking surface).
9. Replace belts (running/walking belt and drive belt).
10. Replace roller bearings.
11. Replace keypad overlay.
12. Test completed unit (20 minutes at full speed and full incline).
13. Prepare/package/protect unit for shipment.
Remanufactured Commercial Ellipticals/Crosstrainers (continued):
8. Replace drive belt.
9. Replace bearings and bushings.
10. Replace grips.
11. Replace ramp sleeves (Precor units)
12. Replace keypad overlay.
13. Test completed unit.
14. Prepare/package/protect unit for shipment.
Remanufactured Commercial Bicycles (continued):
8. Replace drive belt/s or chain/s.
9. Replace bearings and bushings.
10. Replace grips.
11. Replace pedals
12. Replace keypad overlay.
13. Test completed unit.
14. Prepare/package/protect unit for shipment.
Remanufactured Commercial Steppers (continued):
8. Replace drive belt/s or chain/s.
9. Replace bearings and bushings.
10. Replace grips.
11. Replace keypad overlay.
12. Test completed unit.
13. Prepare/package/protect unit for shipment.
Remanufactured Commercial Selectorized and Free Weight Equipment (full process):
1. Fully disassemble machine.
2. Sandblast frame to remove original powder coat and any imperfections in frame.
3. Inspect frame to assure structural integrity.
4. Re-powder coat each individual piece (client chooses color).
5. Replace foam and reupholster pads (client chooses color).
6. Reassemble unit (inspect and replace bearings, pulleys and cables).
7. Test completed unit.
8. Prepare/package/protect unit for shipment.
Please feel free to call toll free 866.487.2348 or email any questions you may have.






